PR-03 Headlight Repair Course

1 hour

The PR-03 Headlight Repair Course is a one-hour long, video-based, self-paced e-learning course will show you how to repair broken headlight tabs with the nitrogen plastic welding system. You will find out how to profit by repairing plastic parts you are currently throwing away.

You will need to complete both a pre-test and a post-test online evaluation to determine your knowledge transfer. Students achieving a score of 80% or more on the post-test will be provided a certificate of completion.

The time requirement for this course is about one hour. You may stop the course at any time and restart at the same point later. It is broken up into eight short segments. You may view the course on any device - computer browser, smartphone, or tablet.

Students completing this course are eligible for 1 hour of annual training credit under the I-CAR® Industry Training Alliance® program.

Course Objectives

Take this course to learn how to...
  • Evaluate whether a damaged headlight is repairable
  • Identify the type of plastic from which a headlight housing is made
  • Evaluate if a broken tab is repairable based on whether it is visible or hidden
  • Identify load paths in a headlight tab and how to weld it for maximum strength
  • Fixture broken tabs for welding using hot staples
  • Fusion weld broken headlight tabs with a nitrogen plastic welder
  • Refinish a repaired headlight to original appearance if necessary



Completion of this course (all lessons must be passed or completed) will earn credit towards the following certificate(s):

  • PR-03 Certificate

LEARNING OBJECTS INCLUDED - eLearning and Live Training

Title Status
PR-03 Headlight Repair Pre-Test Not Enrolled
PR-03 Headlight Repair Course & Post-Test Not Enrolled


PR-03 Headlight Repair Course Information Flyer - 282 KB: PDF format.
PR-03 Headlight Repair Course Student Manual - 1.53 MB: PDF format.


Kurt Lammon
1128 Kirk Rd
Rainsville, Alabama 35986